Power Window/Door Switch Bezel Repair

[thisoldpart]

I've been working on a new idea that I think could be useful.  The power window and door lock bezels for these trucks seem to almost always be broken.  The tabs that hold the switch into the bezel tend to crack and break off.  

I'm developing a new part that will repair these.  It's a 3d printed sleeve that will fit snugly over the back of the bezel and glue into place.  The sleeve has notches on either side that provide an anchor point for clips that will install over the back and hold the switch in place.  Importantly the sleeve will not be any larger than the bezel base so that it can still fit through the existing hole in the door panels. The sleeves would work on the two door lock bezels and the passengers side window switch bezel.  

I wanted to get some opinions on the viability before going any further.  Does this sound like something that would be helpful to you?  Got any other ideas or suggestions to make it work better?  I'm thinking that they would be sold in a set of three, what do you think would be a reasonable price?

Here are a couple of pictures of the initial design. 

[kramttocs]

 I think it's a great idea and I like how you implemented it. I know I've chucked a number of these at the jy after seeing the clips broken already.
So when installing with a door panel already installed on the truck you just angle it back and forth to get past the new white clip and then snap the factory metal clips to the panel as normal?

[Gary Lewis]

I like it!  Like Scott, I've chucked a bunch of the switch bezels, and the fact that they break so easily was part of the decision not to put switches in Big Blue while adding door locks.

I don't remember exactly where they typically break as I don't have broken ones around, but your system takes care of that?

Price?  I don't have a suggestion.  What are you thinking?

[kramttocs]

I think I'd forgo the easy release tabs. Would make it easier to slide into the panel if already installed on the door and these won't be something anyone will be taking on and off often.

[Gsmblue]

Oh, great!

I will need some for power windows and locks for my Bronco, watching with interest.

[Machspeed]

I have no input really, as I don't have power windows. However, I do like what you're doing and even more than that, allowing us to be part of the discussion. Still liking my trans shift indicator cable. Thank you!

[thisoldpart]

I'll try and answer your questions as best I can:

kramttocs wrote

So when installing with a door panel already installed on the truck you just angle it back and forth to get past the new white clip and then snap the factory metal clips to the panel as normal?

The bezel installs from the front just like before.  The main attribute I'm designing the sleeve for is to fit through the same hole so the door panel does not need modification.  And yes the factory metal clips still hold the bezel to the door panel. Then you would slide the switch with the wires attached in from the back side, put the new plastic clip in place and mount the door panel.

Gary Lewis wrote

Price?  I don't have a suggestion.  What are you thinking?

I got this idea when I had a full set of switches and bezels listed on eBay where one of the three bezels was unbroken.  That set sold for well over $100. The buyer messaged me that he bought everything just to get the one unbroken bezel, and was very excited about it.  
I was thinking $49 for a set that would fix the three bezels on a single truck. Well below the cost of unbroken bezels.  Your thoughts?

kramttocs wrote

I think I'd forgo the easy release tabs. Would make it easier to slide into the panel if already installed on the door and these won't be something anyone will be taking on and off often.

The quick release clip is really more of a particle solution.  I'd use screws to hold it on, but there is not enough surface area to create a strong enough screw hole.  I'd also considered making the sleeve larger and installed after bezel is already in the door panel.  However this would permanently attach the bezel to the door panel which seems like it could create a whole new set of problems.  
 

[Gary Lewis]

If I were dealing with broken bezels I'd pay $50 easily for a set of three.  But some trucks came with just locks or windows.  Will you sell smaller sets?  (I don't need them, but am just asking.)

[thisoldpart]

Gary Lewis wrote

But some trucks came with just locks or windows.  

I did not know that. I've only seen trucks that have both power locks and windows.  Learn something new every day.  I'll have to take this into consideration.

[kramttocs]

thisoldpart wrote

The quick release clip is really more of a particle solution.  I'd use screws to hold it on, but there is not enough surface area to create a strong enough screw hole.  I'd also considered making the sleeve larger and installed after bezel is already in the door panel.  However this would permanently attach the bezel to the door panel which seems like it could create a whole new set of problems.

No, I like the clip itself. I was just referring to the finger tab that allows you to pop the clip off. It's a minor thing and wouldn't be a deal breaker for anyone ever. Just thinking it isn't really needed. Maybe in-hand, it is though.

[Gary Lewis]

I may be wrong on that.  But in the price sheet I see Lock Group separate from Power Windows/Locks.  But I don't know what is in the Lock Group.  May not have been power locks.  

[kramttocs]

Perhaps that is things like the glove box lock, spare tire lock and hood lock?
I've always seen the add-on harness include both circuits

[Gary Lewis]

Yes, I think you are right, Scott.  The price guide says:

LOCK GROUP, SECURITY (943)

Includes locking gas cap(s), locking glove box, inside locking hood release, spare tire lock (with std. underframe and in-box spare tire carrier).

Spare tire lock is not included on F-150 4x2 models in combination with 653 aux. fuel tank and std. underframe tire carrier.

Trust me, I've been handling several of the window/lock harnii for the last two days and they are one.  One set of connectors, wire looms, etc.

So, I'm

[thisoldpart]

OK guys, I've finalized the design and posted the repair kits for sale out on ebay.  Please let me know if you have any questions.

80-86 Power Window and Door Lock Bezel Repair Kit - Ford Bronco F150 F250 F350

[grumpin]

Great! I missed this post when I was out of town.

Just ordered some, mine are shot and I’ve made some Rube Goldberg repairs!

[Gary Lewis]

I expect you to get a lot of business on those.  To me the price is right and it is well worth it to be able to repair those bezels.

[1986F150Six]

Looks very professional! Good job!

[ArdWrknTrk]

This looks great for those of us with crumbling plastic retainers!

You might want to change the verbiage on eBay from replete to repeat on all four corners.

Not being that grammar Nazi, jus sayin.

Can we post you up in the vendor reviews when some of us have had a chance to use these?

[Gsmblue]

Purchase made :)

Thank you for doing this, looking forward to what else you manage to fix.

[thisoldpart]

ArdWrknTrk wrote

You might want to change the verbiage on eBay from replete to repeat on all four corners.

Not being that grammar Nazi, jus sayin.

Can I blame auto correct for this?  Thanks,  Its fixed now.