Johns3524 wrote
Some call them “rugs” or “smod”, or “srod” , or “tod’s”. These are of course nicknames for the infamous 3 speed w/o drive trannies that Ford used in the 70’s-80’s...
I think those are DIFFERENT transmissions - not a bunch of names for 1 trans. Although some may be derived from others in that list. The SROD has a side shifter; most of the others are top-shifted.
Johns3524 wrote
I have chosen to retain a crank lever clutch release...
WHY??? They wear too fast, and they're sensitive to soft body mounts or broken engine/trans mounts. Mine was so bad at one point (just before I converted to hydraulic) that the truck would jump & bang no matter how smoothly I let out the clutch.
Johns3524 wrote
...hydraulics are not what I want.
It's a superior system, and will work with many older trans models with separable bellhousings.
Johns3524 wrote
have any of you seen any available cast-iron smod trannies for use in our trucks in either 2wd or 4wd?
Many, including in some later trucks (as factory equipment).
Johns3524 wrote
the later “tod” version would be an option if they came in a cast iron case.
I don't think so. The case ribs in these diagrams are characteristic of cast Aluminum, but I haven't necessarily noticed IRL:
Johns3524 wrote
these transmissions are much lighter to handle than this 435 for sure.
Is that really a consideration, though? How often do you plan to dismount the transmission? I'd be more concerned with how it shifts, and how durable it is (so it doesn't NEED to be handled as often).