Thanks, guys. I really appreciate the tips. Now if it would stop dumping rain for more than 10 minutes... Funny how it only seems to rain during the day!
PS I found a precision machinist who is going to show me how to properly repair the chewed up threads on my EGR tube nuts.
So, assuming alignment checks out,
to reinstall, I should:
use only graphite grease between intake and exhaust instead of gasket? (Kinda confused on this as my backup FelPro gasket set has a square gasket, but honestly for only a couple months of life so far the combo FelPro that was on the intake/exhaust was in really bad condition already....so I guess that is heat related, and high heat graphite grease+metal to metal is better than the dual material gasket?)
Then, bolt manifolds back together only hand tight,
Then dab corners of gasket with (I have Permatex aviation form a gasket on hand) to hold in place, on the manifold itself (gasket maker says do not use any sealant) (Make sure head is clean)
start adding bolts and tighten them.. inside bolts to outside bolts? Or...
Then finish tighten intake to exhaust and final torque of all bolts
Then EGR tube
Then hope and pray that I took enough pics and did enough labeling that I can get everything else back together
Any tips on how to not destroy the gasket while getting that heavy thing in there/lined up?