Mat, my point exactly! "close enough" will work sometimes, but not always. 1987 up systems are not as sensitive as they take the voltage at startup and use that for closed throttle, the EGR controls also changed from two solenoid valves to a single pulse width valve.
The other item I have found is the EVP sensor (EGR Valve Position), I have had a number of them where the plunger was too long, not by much, maybe 1/16-3/32" too long so the computer thought it was open when it wasn't. A little work with a grinder and problem solved.
Bill AKA "LOBO"
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"Getting old is inevitable, growing up is optional"
Darth Vader 1986 F350 460 converted to MAF/SEFI, E4OD 12X3 1/2 rear brakes, traction loc 3:55 gear, 160 amp 3G alternator
Wife's 2011 Flex Limited
Daily Driver 2009 Flex Limited with factory tow package
Project car 1986 Chrysler LeBaron convertible 2.2L Turbo II, modified A413