Carb Leak at Fuel Filter

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Carb Leak at Fuel Filter

tanman
This is my plea for help before I just buy a new carburetor...

I've tried the following
- replaced the fuel filter
- white teflon tape
- yellow pipe tape
- red loctite
- silicone gasket sealer


Any ideas on another magic goo or a resource for purchasing a replacement would be helpful.

86 F150 4.9  Automatic
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Re: Carb Leak at Fuel Filter

85lebaront2
Administrator
When I was redoing some transmission cooler lines on a friends G30 van, I bought a bottle of Permatex hydraulic sealer. It starts as a white goo about the consistency of toothpaste and hardens fairly well. Before you go to that, check that the top of the carburetor doesn't have a hairline crack at the bottom of the threaded hole.
Bill AKA "LOBO" Profile

"Getting old is inevitable, growing up is optional" Darth Vader 1986 F350 460 converted to MAF/SEFI, E4OD 12X3 1/2 rear brakes, traction loc 3:55 gear, 160 amp 3G alternator Wife's 2011 Flex Limited Daily Driver 2009 Flex Limited with factory tow package Project car 1986 Chrysler LeBaron convertible 2.2L Turbo II, modified A413

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Re: Carb Leak at Fuel Filter

Gary Lewis
Administrator
Yes, it isn't uncommon for the casting to crack if someone has really cranked on the fitting.  I think those are tapered pipe threads, and you can really generate a lot of force by overtightening.
Gary, AKA "Gary fellow": Profile

Dad's: '81 F150 Ranger XLT 4x4: Down for restomod: Full-roller "stroked 351M" w/Trick Flow heads & intake, EEC-V SEFI/E4OD/3.50 gears w/Kevlar clutches
Blue: 2015 F150 Platinum 4x4 SuperCrew wearing Blue Jeans & sporting a 3.5L EB & Max Tow
Big Blue: 1985 F250HD 4x4: 460/ZF5/3.55's, D60 w/Ox locker & 10.25 Sterling/Trutrac, Blue Top & Borgeson, & EEC-V MAF/SEFI

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Re: Carb Leak at Fuel Filter

ArdWrknTrk
Administrator
They're straight threads if it is a filter housing, and not just the filter threading in.
4180's were notorious for that and an oversized, self tapping housing was available (from Dorman, I think)

If it's just a YF, 2100,-50, whatever... Where the filter itself screws in, then IDK.
 Jim,
Lil'Red is a '87 F250 HD, 4.10's, 1356 4x4, Zf-5, 3G, PMGR, Saginaw PS, desmogged with a Holley 80508 and Performer intake.
Too much other stuff to mention.
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Re: Carb Leak at Fuel Filter

Gary Lewis
Administrator
Looks like a YF, but I don't know what the threads are where that filter screws in.  Still, I'm guessing NPT.

Gary, AKA "Gary fellow": Profile

Dad's: '81 F150 Ranger XLT 4x4: Down for restomod: Full-roller "stroked 351M" w/Trick Flow heads & intake, EEC-V SEFI/E4OD/3.50 gears w/Kevlar clutches
Blue: 2015 F150 Platinum 4x4 SuperCrew wearing Blue Jeans & sporting a 3.5L EB & Max Tow
Big Blue: 1985 F250HD 4x4: 460/ZF5/3.55's, D60 w/Ox locker & 10.25 Sterling/Trutrac, Blue Top & Borgeson, & EEC-V MAF/SEFI

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Re: Carb Leak at Fuel Filter

ArdWrknTrk
Administrator
Yes, it's the filter itself, not a housing.

I think the 4V's were 7/8-24 or something equally odd.
It's been a few years...
 Jim,
Lil'Red is a '87 F250 HD, 4.10's, 1356 4x4, Zf-5, 3G, PMGR, Saginaw PS, desmogged with a Holley 80508 and Performer intake.
Too much other stuff to mention.
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Re: Carb Leak at Fuel Filter

HBF84


I tried this on my filler hose when I was making a patch a few weeks ago and so far so good.  It has an impressive gooey consistency that should work if the carburetor housing isn't cracked.
1984 F-150 2wd short bed with 4.9L, 4 speed overdrive manual transmission, and 3.08 rear end (18) switched to the 3.55 limited slip (H9).
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Re: Carb Leak at Fuel Filter

myrl883
It's been touched on, but you'll probably find that the carburetor is cracked from a past mechanic overtightening a fuel filter. It was really common on those carbs. I've never been a fan of tapered pipe threads in aluminum.
Ford Parts Monkey since 1985
1981 F100 Flareside - Black, 302-4V Roller/AOD
1986 F150 Flareside - Medium Fire Red 302/AOD
1989 F150 Standard Cab 4x4 - Dk Shadow Blue 302/AOD
1993 F350 4x4 Crew Cab - 7.3 IDI/ZF-5
I think it's a sickness...
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Re: Carb Leak at Fuel Filter

Gary Lewis
Administrator
I've seen aluminum intake manifolds cracked because of someone overtightening tapered threads in the temp sender opening.  If you can crack an intake manifold, cracking a carb should be easy.  
Gary, AKA "Gary fellow": Profile

Dad's: '81 F150 Ranger XLT 4x4: Down for restomod: Full-roller "stroked 351M" w/Trick Flow heads & intake, EEC-V SEFI/E4OD/3.50 gears w/Kevlar clutches
Blue: 2015 F150 Platinum 4x4 SuperCrew wearing Blue Jeans & sporting a 3.5L EB & Max Tow
Big Blue: 1985 F250HD 4x4: 460/ZF5/3.55's, D60 w/Ox locker & 10.25 Sterling/Trutrac, Blue Top & Borgeson, & EEC-V MAF/SEFI

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Re: Carb Leak at Fuel Filter

85lebaront2
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In reply to this post by myrl883
If it's like most of those gold colored carburetors it's not even aluminum, it is a zinc alloy called "pot metal" and it will crack, heat creep and strip if you look at the threads hard. The Rochester Quadrajets were famous for stripped inlets.
Bill AKA "LOBO" Profile

"Getting old is inevitable, growing up is optional" Darth Vader 1986 F350 460 converted to MAF/SEFI, E4OD 12X3 1/2 rear brakes, traction loc 3:55 gear, 160 amp 3G alternator Wife's 2011 Flex Limited Daily Driver 2009 Flex Limited with factory tow package Project car 1986 Chrysler LeBaron convertible 2.2L Turbo II, modified A413

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Re: Carb Leak at Fuel Filter

ArdWrknTrk
Administrator
In reply to this post by myrl883
I've never been a fan of Zamak (zinc, aluminum, magnesium) pot metal for anything.
Holley has finally been producing their carbs in straight aluminum alloy.
Whick has a little more forgiveness...

If the boss is just stripped, and not cracked, you can probably install a thread insert.
 Jim,
Lil'Red is a '87 F250 HD, 4.10's, 1356 4x4, Zf-5, 3G, PMGR, Saginaw PS, desmogged with a Holley 80508 and Performer intake.
Too much other stuff to mention.