I have to admit, I thought all you guys were nuts. There was no way a vacuum leak could cause that kind of noise. But, I did the smoke test, and I had a small leak into the intake manifold from the brake booster, and major leaks from the intake.
I tightened everything up, or I should say I'm in the process of tightening everything up, and the noise has almost completely gone away. That aftermarket Clifford intake is a beast to get in the right place. Plus, the tabs are off just enough that in a few places, I've had to fashion bigger washers so that the bolts will grab the intake and exhaust. But the bottom line is:
You guys were right. Vacuum leak.
I feel so blessed to have such a great resource as this forum. You guys are the best.
Rob F.
1985 4x4 4.9 i6 NP435, HEI distributor, smog delete, Clifford intake, twin Weber 38/38s.