Thanks for the tips guys. I'll do whatever I can to check all the fits in advance.
I did a lot of reading today on the poor fit of this flexplate, and it appears to be a somewhat common problem. The bolt circle for the studs on the converter is 11 7/16", or 11.425". Apparently the flexplates often have a bolt circle of 11 3/8", or 11.375" even though they're advertised as having 11.4", or 11.44", or 11.5" bolt circles. I can't seem to find a why...just that the fit issue exists. I talked to a friend that is a hardcore Ford nut, and he says he's had to drill those holes out many times, so that made me feel a little better about it also.
I know it's not a big deal to open up the holes a hair, but I'd still like to know why...lol. Is it a manufacturing error, or is there just a loose tolerance on the spec during manufacturing. It's not a Chinese part...but it did say made in Mexico.
PS: After cleaning up the case on the transmission, I solved at least one of the little puzzles I had ion my mind. There is a metal guard on the RH side of the transmission that protects an electrical connector, and stamped into that plate is "AODE/W". It's hardly worth discussing at this point, but I've been trying to find out whether the trans was an AODE/W, or a 4R70W. I know they're basically the same thing anyway, but it depends on who you're talking to. Some people are adamant that the 4R70W never came with the SBF bolt pattern. Others will say that they did. I guess it's either or...lol, I dunno.
1994 F150 4x2 Flareside. 5.0 w/MAF, 4R70W, stock.
1984 F150 4X2 Flareside. Mild 302 w/ 5spd. Sold.
1980 F150 4X4 Flareside. 300i6 w/ 5spd. Sold in 2021.
1980 F100 4X2 Flareside. 351w/2bbl w/NP435. Sold in 1995